When Your Puzzle Doesn't Fit a Standard Board

Our catalog boards are built around standard puzzles: a 1000-piece board is 28¾ × 20¾ in, a 1500 is 36¼ × 29¼ in. Plenty of puzzles don't match those numbers — Springbok and White Mountain runs, oversized or imported puzzles, hand-cut puzzles, a puzzle a friend made for you. Tell us the finished size and we build the board around your puzzle instead of the other way round.

Tell Us About Your Puzzle

We build to your measurements. Two recent examples: a 28" × 28" board with a storage tray, lid and rotating spinner, sized to a puzzle no stock board would hold, and a 30" × 30" board with a Highland Cow carved into a magnetic lid. If the finished size on your box is not one of our four stock sizes, that is exactly the job we do.

Some oversize puzzles are covered by the 1000 piece XL board (30.5" × 23") — if yours fits that, the stock board is cheaper and faster. If it does not, it comes here.

What Custom Work Looks Like

Knotwork and artwork burned into a lid, a name or a dedication engraved into the board, leather or rope handles, a sorting tray cut to your puzzle's size, a spinner so you can turn the whole puzzle, a cover that clamps down so an unfinished puzzle can be stood on edge. Any of it, on any size.

Recent Commissions

Six boards that left the workshop recently, so you can see the range. Every one of them started with an email just like the brief at the bottom of this page.

  • 30 × 30 in board with a Highland Cow carved into a magnetic lid, a hand-written inscription burned into the corner, and a light stain.
  • 28 × 28 in board with a storage tray, lid and a rotating spinner, sized to a puzzle that no standard board would hold.
  • 1000 XL (30.5 × 23 in) board and cover with a spinner — the cover clamps to the board so the unfinished puzzle can be stored on edge, with Celtic-style artwork on the cover and a dark stain.
  • 1000 XL board, tray and lid with leather strap handles and no engraving at all.
  • 1500-piece board and tray with a mountain scene carved into the tray and the family's house name engraved on the board.
  • Custom 2000-piece board, lid and tray with custom metal handles.

What Custom Work Costs

These bands come from what we have actually charged for recent work, not from a price list we invented. You get an exact number in writing before you pay anything.

What you're asking for Typical price
A board in one of our standard sizes (1000, 1000 XL, 1500, 2000) $150.00 – $275.00
An oversize or non-standard surface, e.g. 28 × 28 in or 30 × 30 in $275.00 – $350.00
Board plus storage tray and lid, with artwork or engraving $300.00 – $450.00
A complete 2000-piece setup: board, cover, rotating base and storage tray $520.00

Shipping is a flat $30 anywhere in the United States, on one board or a full kit. We don't ship internationally — if you're outside the US, our Etsy shop is the way to buy a standard board.

Puzzling a 2000 piece? Take the whole kit.

The 2000-Piece Full Kit is the 2000 piece board plus the protective cover, rotating base and storage tray — all four in one order at one price, $520.00, for a single flat $30 shipping charge.

How It Works

  1. Send the brief. Puzzle brand, piece count, the finished size in inches or centimetres, any engraving text, and your deadline if you have one.
  2. We quote it. A price and a date, in writing, by email. No deposit is taken by this form and nothing is charged until you say go.
  3. We build it. Photos as it comes together, then it ships, flat rate, anywhere in the US.

What We Need From You

The more exact the numbers, the better the board fits. If you can, assemble the puzzle, or measure the box.

  • The puzzle brand and title — Ravensburger, Springbok, White Mountain, a custom print, whatever it is.
  • Piece count — 1000, 1500, 2000, or something else entirely.
  • Finished dimensions — the assembled puzzle, in inches or centimetres. This is the number that decides the board.
  • Engraving text — a name, a date, a dedication. Spell it exactly as it should appear.
  • Your deadline — a birthday, a wedding, a holiday. Tell us and we'll tell you honestly whether we can make it.
  • Anything else — the stain colour you like, a spinner, handles, artwork or a photo you want carved.

Lead Time

Every board is built to order in Boise, Idaho. Most custom builds leave the workshop within 2–4 weeks; carving, oversize surfaces and complex kits take longer. We confirm the date we can hit in your quote, before you pay, and we would rather tell you no than miss a deadline.

Send Us Your Puzzle Brief

Fill this in and it lands straight in our inbox. We answer by email, usually within a couple of days.

Custom Work Questions

How much does a custom puzzle board cost?

Recent commissions have landed between $275 and $440, depending on size, engraving and extras. An oversize board with a tray and lid is typically $300 to $450, and the complete 2000-piece setup with cover, rotating base and tray is $520.00. Shipping is a flat $30 in the US, and you get an exact quote before you pay.

How long does a custom board take?

Custom work is made to order. Most builds leave the workshop within 2–4 weeks, and carving, oversize surfaces or full kits can take longer. Tell us your deadline in the brief and we will confirm the date we can hit before you pay.

Can you engrave a name, a date, or a picture?

Yes. Names, dates and dedications are the most common, but we have burned knotwork, a mountain scene, a house name and a Highland Cow into boards and lids. Send the exact text and any reference image with your brief.

Do you ship outside the United States?

No — we ship within the US only, for a flat $30. For international orders, our Etsy shop is the place to buy a standard board.

What if something is wrong with my board?

Email us with a photo and we will make it right — replacement or refund. Custom work is quoted in writing before you pay, so the size, the price and the date are agreed before the build starts.

What if I don't know the finished size of my puzzle?

Tell us the brand and piece count and we will work it out with you, or point you at our puzzle board size guide, which lists finished dimensions for the major brands. Measuring the box or an assembled puzzle is the surest way.

What Customers Say

From our Etsy shop, where Puzzledaddy started — quoted as written.

“This is the 2nd puzzle board I've bought and it's wonderful. I highly recommend 👌”

Denise · May 14, 2025 · Etsy review

“Custom made just for me. I bought the largest size so my puzzles aren’t limited.”

Etsy buyer · Mar 22, 2025 · Etsy review

“Jordan was great to work with designing a custom board for my wife's birthday. She absolutely loves the custom work! An absolute pleasure! I highly recommend.”

Todd · Jan 21, 2025 · Etsy review

“Absolutely exquisite! This really is a piece of art, I'm just enamored with it. It was a joy to communicate with the craftsman, who was so kind and professional. It's an absolutely beautiful handmade piece and was crafted and shipped promptly. Thank you for your gorgeous work!”

Rebecca · Feb 17, 2025 · Etsy review

“He used beautiful large Celtic blackened engraved ‘Celtic Princess’ per request! A beautiful unique puzzle storage wooden board with magnetic top exceeded my expectations!”

Heather · Sep 3, 2026 · Etsy review

“Absolutely love this puzzle board! Wonderful customer service, I was able to see the design before I purchased it. Shipping and delivery was fast. The detail in the wood is like nothing I've ever seen before. Worth every penny. Highly recommend!”

Zoe · Sep 11, 2025 · Etsy review